Triangular laser-induced submicron textures for functionalising stainless steel surfaces

Results of the work in the Laser4Fun project has been published as:

Jean-Michel Romano, Antonio Garcia-Giron, Pavel Penchev, Stefan Dimov (2018) Triangular laser-induced submicron textures for functionalising stainless steel surfaces. Applied Surface Science
Volume 440, 15 May 2018, Pages 162–169.

Abstract

Processing technologies that engineer surfaces with sub-micron topographies are of a growing interest to a range of optical, hydrophobic and microbiological applications. One of the promising technologies for creating such topographies employs ultra-short laser pulses to produce laser-induced periodic surface structures (LIPSS) that often result in non-regular, quasi-periodic nanoripples and nanopillars. In this research near infrared ultra-short pulses of 310 fs with a circular polarisation was used to texture ferritic stainless steel workpieces. A single-step process was designed to generate low spatial frequency LIPSS (LSFL) over relatively large areas. Apart from highly regular and homogeneous parallel lines with approximately 900 nm periodicity, extraordinarily uniform triangular-LSFL in hexagonal arrangements was created. The generation of such LSFL was found to be highly repeatable but very sensitive to the used laser processing settings. Therefore, the sensitivity of triangular-LSFL formation to the used laser processing settings, i.e. pulse to pulse distance, pulse fluence and focal plane offsets, were investigated in regard to the resulting morphologies and functional properties, i.e. structural colors and super-hydrophobicity. Finally, the capability of this technology for producing uniform triangular-shaped LSFL on relatively large surface areas of stainless steel plates was studied.

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Many contributions from Laser4Fun to 10th International Laser Symposium & International Symposium “Tailored Joining” in Dresden

The 10th International Laser Symposium & International Symposium »Tailored Joining« on February 27 & 28, 2018 was organised by the Fraunhofer IWS at the International Congress Center in Dresden, Germany. Because in the “manufacturing of the future” the digitalization of laser material processing is becoming increasingly important, the motto of the symposium was “Industry 4.0”.

During the “laser-micromachining” sessions, delegates from the Laser4Fun-consortium presented the latest results from the Laser4Fun project:

  • Gert-Willem Römer (University of Twente, The Netherlands): Laser-induced Periodic Surface Structures  (LIPPS), fundamentals and applications,
  • Antonio Ancona (CNR-IFN, Italy / University West, Sweden): Ultrafast laser surface micro-texturing to  tailor lubricated friction of steel,
  • José Luis Ocana (UPM Laser Centre, Universidad Politécnica de Madrid, Spain): Direct generation of superhydrophobic  microstructures in metals by UV laser  sources in the nanosecond regime,
  • Rainer Kling (ALPHANOV, France) Functionalization of technical surfaces with ultra-short pulsed lasers,
  • And 2 posters by Sabri Alamri and Alfredo Aguilar Morales.

Last, but not least, the Laser4Fun-delegates joined in a fruitful panel discussion about the future of laser-micromachining, together with other presenters of the micromachining session.
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2D laser induced periodic surface structures with double cross-polarized pulses

Results of the work in the Laser4Fun project has been published as:

F. Fraggelakis, G. Mincuzzi, J. Lopez, Inka Manek-Honninge, R. Kling, “2D laser induced periodic surface structures with double cross-polarized pulses,” Proc. SPIE 10520, Laser-based Micro- and Nanoprocessing XII, 105200L (19 February 2018); doi: 10.1117/12.2287841

Abstract

We present a systematic study on the generation of 2D surface structures on stainless steel, using double, crosspolarized femtosecond pulses with variable interpulse delay. We demonstrate the combined effect of the interpulse delay and key process parameters in order to obtain periodic structures. The sets of double pulses were produced utilizing a modified Michelson interferometer with interpulse delay varying from -100 ps to +2 ns. The study was carried out with an industrial laser having pulse duration of 350 fs, emitting in the near infrared (λ = 1030 nm), operating at 100 kHz coupled with a Galvo scanner. We evaluate the obtained surface morphology and structure period using SEM characterization and Fourier analysis.

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Alfredo Aguilar Morales and Sabri Alamri attended the General Assembly of the Marie-Curie Fellows in Brussels

On February 2nd and 3rd, 2018, ESRs Alfredo Aguilar Morales and Sabri Alamri attended the 5th MCCA General Assembly of the Marie-Curie Fellows at the University of Leuven, Belgium. Both ESRs presented a poster with results of the Laser4Fun project. More info can be found at https://www.mariecuriealumni.eu/events/2018-mcaa-conference-general-assembly

Aguilar Morales at the 5th MCCA General Assembly of the Marie-Curie Fellows at the University of Leuven, Belgium (Feb. 2-3, 2018)

Sabri Alamri at the 5th MCCA General Assembly of the Marie-Curie Fellows at the University of Leuven, Belgium (Feb. 2-3, 2018)

Jean-Michel Romano columnist for AILU’s magazine

RomanoJMJean-Michel Romano, an Early Stage Researcher (ESR) in the Laser4Fun project, joined in October 2017 the Early Career Researchers (ECR) Committee of the UK Association of Industrial Laser Users (AILU). His role is to produce columns for AILU’s magazine “The Laser User” and therefore to dissimenate research activities to the laser community in the UK. More info on: http://www.ailu.org.uk/association/ecr_111217.html

Combined surface hardening and laser patterning approach for functionalising stainless steel surfaces

Results of the work in the Laser4Fun project has been published as:

A.Garcia-Giron, J.M.Romano, Y.Liang, B.Dashtbozorg, H.Dong, P.Penchev, S.S.Dimov (2018) Combined surface hardening and laser patterning approach for functionalising stainless steel surfaces. Applied Surface Science, Volume 439, 1 May 2018, Pages 516-524.

Abstract

The paper reports a laser patterning method for producing surfaces with dual scale topographies on ferritic stainless steel plates that are hardened by low temperature plasma surface alloying. Nitrogen and carbon based gasses were used in the alloying process to obtain surface layers with an increased hardness from 172 HV to 1001 HV and 305 HV, respectively. Then, a nanosecond infrared laser was used to pattern the plasma treated surfaces and thus to obtain super-hydrophobicity, by creating cell- or channel-like surface structures. The combined surface hardening and laser patterning approach allowed super-hydrophobic surfaces to be produced on both nitrided and carburised stainless steel plates with effective contact angles higher than 150°. The hardened layers on nitrided samples had cracks and was delaminated after the laser patterning while on plasma carburised samples remained intact. The results showed that by applying the proposed combined approach it is possible to retain the higher hardness of the nitrided stainless steel plates and at the same time to functionalise them to obtain super-hydrophobic properties.

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Controlling the wettability of polycarbonate substrates by producing hierarchical structures using Direct Laser Interference Patterning

Results of the work in the Laser4Fun project has been published as:

Sabri Alamri, Alfredo I. Aguilar-Morales, Andrés F. Lasagni (2018) Controlling the wettability of polycarbonate substrates by producing hierarchical structures using Direct Laser Interference Patterning. European Polymer Journal. Volume 99, February 2018, Pages 27–37.

Abstract

New strategies for the fabrication of surface structures using Direct Laser Interference Patterning are presented in this work, aiming to fabricate hierarchical structures with selective wetting properties. Polycarbonate sheets have been structured employing a two-beam interference arrangement using an ultraviolet (263 nm) nanosecond-pulsed laser, creating line- and pillar-like structures with simple and hierarchical geometries. Two different methods for producing hierarchical structures are here provided, both relying on a pixel-wise structuring technique and able to achieve high structure depths. The produced surface patterns are characterized by confocal microscopy, scanning electron microscopy and the influence of the surface topography on the water contact angle is investigated. The correlation between structure geometry and wettability response, in terms of structure height and directionality of the droplet shape is reported.

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The Laser4Fun Project is sponsoring the DIWOK classroom

DIWOKAs part of the outreach of the Laser4Fun project to the general public, the “DIWOK classroom” is sponsored. This “classroom” is a workshop where youngsters among 13 and 18 years old have the chance to work with new technologies, scientific background and shared knowledge. DIWOK is short for  “Do It With Others”. In fact, the first activity has been launched on “Laser cutting techniques”. The DIWOK classroom, which will open every Wednesday.

This workshop takes place in the Etopia Center for Art & Technology (www.etopia.es), where also the Mid-Term Review of Laser4Fun took place on 26th October 2017. Etopia is a project by Zaragoza City Council and Zaragoza City of Knowledge Foundation, with support from the Spanish Ministry of Industry, Energy and Tourism. It has been conceived as a global centre for creativity, innovation and entrepreneurship in the digital city. In fact, all the Laser4Fun ESR have been allocated here, during the Mid-Term review, so they could profit from networking and team building.

More information: http://www.etopiakids.es/noticias/nace-aula-diwok-espacio-trabajo-colaborativo-chavales-chavalas-13-18-anos-38.html

 

Video: Direct laser interference patterning of transparent and colored polymer substrates: ablation, swelling, and the development of a simulation model

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The paper

Sabri Alamri and Andrés F. Lasagni (2017) Direct laser interference patterning of transparent and colored polymer substrates: ablation, swelling, and the development of a simulation model. Proc. SPIE 10092, Laser-based Micro- and Nanoprocessing XI, 1009219 (February 17, 2017)

with results of the work in the Laser4Fun project, was presented by Sabri Alamri at the SPIE Photonics West conference in the USA. A video of the presentation is available at https://www.spiedigitallibrary.org/conference-proceedings-of-spie/10092/1/Direct-laser-interference-patterning-of-transparent-and-colored-polymer-substrates/10.1117/12.2251740.full?SSO=1

Non-Uniform Laser Surface Texturing of an Un-Tapered Square Pad for Tribological Applications

Results of the work in the Laser4Fun project has been published as:

Antonio Ancona, Gagandeep Singh Joshi, Annalisa Volpe, Michele Scaraggi, Pietro Mario Lugarà and Giuseppe Carbone. Non-Uniform Laser Surface Texturing of an Un-Tapered Square Pad for Tribological Applications. Lubricants 2017, 5, 41.

Abstract

Femtosecond laser surface micro-texturing has emerged as a promising technology to enhance the tribological properties of different kinds of lectromechanical devices. In this research paper, we have exploited the intrinsic flexibility and micrometric accuracy of femtosecond laser ablation to realize complex micro-structural modifications on the surface of a laboratory prototype of a steel thrust bearing (un-tapered) pad. The Bruggeman Texture Hydrodynamics theory (BTH) is employed for the design of the anisotropic and non-uniform texture maximizing the thrust load of the pad prototype. The preliminary experimental results, reported in this work, show that the non-uniform micro-texture largely affects the friction characteristics of the contact. In particular, in agreement with the BTH predictions, the tribo-system shows friction properties that are strongly
sensitive to the direction of the sliding speed, as a consequence of the micro-fluid dynamics which are designed to occur only in a specific sliding direction. We suggest that the joint action of virtual prototyping (BTH lubrication theory) and ultrafast laser micro-prototyping can lead to unconventional and impressive results in terms of enhanced or tailored contact mechanics properties of the generic lubricated tribopair.

Link(s)